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Front-mount intercooler kit with alloy piping, silicone hoses, and clamps.
Dyno graph showing power and torque gains on Nissan Navara D40 2.5L with HPD intercooler, 3-inch exhaust, and ECU remap.
Engine bay showing Type 1 EGR valve setup with visible wiring and battery connection.
Type 4 engine bay with turbo intake piping and EGR valve connections visible.
Type 4 engine bay with EGR valve and intake hose connection near the battery.
Type 3 engine bay showing intake piping, airbox, and EGR system layout.
Type 3 engine bay layout with EGR valve and battery placement visible.
Type 2 engine bay layout with turbo intake piping and EGR connections visible.
Type 2 EGR valve setup inside engine bay with wiring and battery visible.
Nissan Navara D40 2.5L turbo diesel engine with front-mounted intercooler installed.
Type 1 engine bay layout with 3.0L turbo diesel engine and factory intake system.
Nissan Navara D40 engine bay with 2.5L turbo diesel engine exposed.
Front-mount intercooler kit with alloy piping, silicone hoses, and clamps.
Dyno graph showing power and torque gains on Nissan Navara D40 2.5L with HPD intercooler, 3-inch exhaust, and ECU remap.
Engine bay showing Type 1 EGR valve setup with visible wiring and battery connection.
Type 4 engine bay with turbo intake piping and EGR valve connections visible.
Type 4 engine bay with EGR valve and intake hose connection near the battery.
Type 3 engine bay showing intake piping, airbox, and EGR system layout.
Type 3 engine bay layout with EGR valve and battery placement visible.
Type 2 engine bay layout with turbo intake piping and EGR connections visible.
Type 2 EGR valve setup inside engine bay with wiring and battery visible.
Nissan Navara D40 2.5L turbo diesel engine with front-mounted intercooler installed.
Type 1 engine bay layout with 3.0L turbo diesel engine and factory intake system.
Nissan Navara D40 engine bay with 2.5L turbo diesel engine exposed.

Nissan Navara/ Pathfinder Intercooler D40 2.5LT

$1,525.00

Product by: HPD

Upgrade your Nissan Navara or Pathfinder D40 2.5 L turbo diesel with the HPD front-mount intercooler kit for improved power, reliability, and throttle response.

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Description

Overview – HPD Intercooler Kit Nissan Navara D40 2.5

The HPD intercooler kit Nissan Navara D40 2.5 is a proven front-mount upgrade that delivers cooler intake temps and stronger, more consistent performance. It replaces restrictive factory rubber hoses with mandrel-bent alloy piping and a larger bar-and-plate core. As a result, throttle response improves, heat soak reduces, and reliability increases under load. This kit is designed for Australian conditions and long-term durability.

Key Features – HPD Intercooler Kit for Navara/Pathfinder D40

  • Large bar-and-plate core for efficient cooling
  • 57 mm alloy mandrel-bent piping for smooth airflow
  • Quality silicone hoses with German load-rated clamps
  • Stainless laser-cut brackets for secure mounting
  • CNC billet boss for factory MAP sensor fitment
  • Responds strongly to tuning while maintaining reliability

Specifications – Nissan Navara D40 2.5 HPD Intercooler

  • Core size: 450 mm (W) × 300 mm (H) × 76 mm (T)
  • Piping diameter: 57 mm
  • Mounting: Front-mount configuration
  • SKU: IK-N40-F
  • Finish: Natural alloy core with black silicone hoses

What’s in the Box

  • HPD front-mount intercooler core
  • Mandrel-bent alloy piping (57 mm)
  • High-temp silicone hoses and clamps
  • Stainless steel mounting brackets and hardware
  • Billet CNC weld-on boss for MAP sensor

Compatibility

Designed to suit Nissan Navara D40 and Pathfinder D40 with the 2.5 L turbo-diesel (YD25). Variants are covered via Type 1–4 options to match throttle style and turbo outlet/flange arrangements. Please check your vehicle configuration before ordering.

PDF Fitting Instructions

Download the manufacturer’s guide here: HPD Nissan Navara/Pathfinder D40 2.5L Intercooler Kit. If you need the exact PDF, contact our team and we’ll send the current file.

Delivery & Lead Times

Popular items ship quickly when in stock. However, some kits are built to order. Therefore, allow additional production time during peak periods. We will confirm availability and ETA after purchase.

Professional Fitting Service on the Sunshine Coast

Prefer a hassle-free install? Our workshop at Sunshine Coast Diesel Tuning can professionally fit your HPD intercooler. Our technicians follow best-practice procedures, torque specs, and quality checks to ensure perfect alignment, leak-free joins, and a neat engine-bay finish. Book in for a same-day fitment and drive away with cooler intake temps and confidence.

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