Next Gen Ranger Raptor Stage 1 Intercooler Upgrade (Factory Replacement Compatible With Factory Piping)

Description

Overview

The Next Gen Ranger Raptor Stage 1 Intercooler Upgrade by Process West replaces the restrictive factory intercooler on the Next Gen Ranger Raptor V6. This Stage 1 kit delivers stronger cooling performance, lower intake temperatures, and consistent power under load. Built for tough Australian conditions, it supports both daily driving and high-performance off-road applications.

You can install this intercooler with the existing factory piping or select the black powder-coated finish for a cleaner, more aggressive engine bay look.

Key Features

• Bolts directly to factory mounting points — no cutting required
• Works perfectly with factory intercooler piping
• Choose from raw aluminium or black powder-coated finish
• Large bar and plate core: 480 mm × 180 mm × 125 mm
• Removes the factory shutter system for unrestricted airflow
• Performs reliably under high boost and heavy load
• Improves charge air cooling for sustained engine performance

Specifications

• Core Dimensions: 480 mm (L) × 180 mm (H) × 125 mm (W)
• Construction: Bar and plate core
• Finish Options: Raw aluminium or black powder-coated
• Compatibility: Factory piping and mounting points
• Factory Shutter Removal: Yes
• Part Number: PWRRIC01

What’s in the Box

• 1 × Process West Stage 1 Intercooler (choose aluminium or black finish)
• Mounting brackets and hardware
• Step-by-step fitting instructions

Compatibility

This intercooler suits the Next Gen Ford Ranger Raptor V6. It fits directly in place of the factory intercooler, retaining the stock piping layout. Upgrade further with the Process West hard piping kit, available in red or black, for a complete cooling system enhancement.

Delivery & Lead Times

• Average lead time: 3–5 business days (subject to stock)
• Price: $1,650 AUD (standard finish)
• Black finish upgrade: +$80 AUD
• Ships Australia-wide and internationally
• Contact Sunshine Coast Diesel Tuning to confirm availability

Professional Fitting Service on the Sunshine Coast

Our Sunshine Coast technicians install every intercooler with precision. We check fitment, test boost integrity, and ensure maximum performance before delivery. When you purchase through Sunshine Coast Diesel Tuning, ask about our same-day fitting and tuning options to complete your upgrade package.