Toyota Hilux 1KZ-TE 2002-2005

Description

Overview – Toyota Hilux 1KZ-TE 2002–2005 Intercooler Kit

The Toyota Hilux 1KZ-TE 2002–2005 Intercooler Kit by HPD is engineered to deliver improved cooling efficiency, greater torque, and enhanced reliability. Unlike the restrictive factory intercooler, HPD’s system features a precision-built CNC machined inlet adaptor, MAP sensor mount, and mounting boss welded directly to the intercooler for strength and durability.

This intercooler kit includes a bonnet scoop and a high-quality aluminium mandrel bent hot pipe, ensuring smooth airflow and maximum heat dissipation. Designed specifically for the 1KZ-TE engine, it is the ideal upgrade for drivers seeking improved towing performance, off-road reliability, and consistent power output.

Key Features of the HPD Hilux Intercooler Upgrade

• Direct fitment for Toyota Hilux 1KZ-TE 2002–2005 models
• Top mount design with bonnet scoop for maximum cooling
• CNC machined inlet adaptor for precise fitment
• Integrated MAP sensor and mounting boss
• Aluminium mandrel bent hot pipe for smooth airflow
• Optional HPD Catch Can (+$400)

Specifications – Toyota Hilux Performance Intercooler Kit

• Core dimensions: 300 x 280 x 76mm
• Aluminium bar & plate construction
• Bonnet scoop supplied for airflow management
• Designed for models with higher rise section in bonnet only
• Includes CNC machined adaptor, hoses, and all fittings

What’s in the Box

• HPD Top Mount Intercooler core (300 x 280 x 76mm)
• Bonnet scoop
• Aluminium mandrel bent hot pipe
• CNC machined inlet adaptor
• MAP sensor and mounting boss
• Silicone hoses, clamps, and fittings
• Optional: HPD Catch Can kit

Compatibility – Toyota Hilux 1KZ-TE Models

This kit is designed to suit Toyota Hilux 1KZ-TE 2002–2005 models only with the higher rise section in the bonnet. It is not compatible with other Hilux engines or bonnet types.

PDF Fitting Instructions

For detailed installation guidance, download the official fitting instructions here: HPD Fitting Instructions.

Delivery & Lead Times

HPD intercooler kits are typically dispatched within 3–5 business days. Delivery times may vary based on location and stock availability. Please allow additional time for custom orders or optional extras such as the catch can.

Professional Fitting Service on the Sunshine Coast

Sunshine Coast Diesel Tuning offers professional installation of all HPD products, including the Hilux 1KZ-TE top mount intercooler kit. Our expert team ensures precise fitment, optimal performance, and peace of mind. Book your fitting service with us today at Sunshine Coast Diesel Tuning.