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Diesel Tuning logo featuring a turbocharger graphic and bold orange text, emphasizing performance enhancement for diesel vehicles.
High-performance HPD intercooler kit components including a top-mount intercooler, silicone hoses, alloy piping, and mounting hardware for Nissan Patrol GU TD42 (03–07).
HPD intercooler performance graph for Mazda BT50 3.0L, displaying power output in kilowatts across engine speed, highlighting maximum power of 106.3 kW and 85.2 kW.
Front mount intercooler installed in a turbocharged diesel engine bay
High-performance HPD intercooler kit components including a top-mount intercooler, silicone hoses, alloy piping, and mounting hardware for Nissan Patrol GU TD42 (03–07).
HPD intercooler performance graph for Mazda BT50 3.0L, displaying power output in kilowatts across engine speed, highlighting maximum power of 106.3 kW and 85.2 kW.
Front mount intercooler installed in a turbocharged diesel engine bay

Mazda BT50 Intercooler 3LT 2006-2011

$1,600.00

Product by: HPD

HPD front mount intercooler kit for Mazda BT50 3.0L (2006–2011) with bar-and-plate core and alloy piping. Gain cooler intake temps and reliability; optional trans cooler for autos.

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Description

Overview – Mazda BT50 Intercooler 2006–2011 – HPD Front Mount Kit

The Mazda BT50 intercooler 2006–2011 from HPD is designed to deliver cooler intake temperatures, lower EGTs and consistent performance when you need it most. Built to suit the 3.0L turbo-diesel BT50 (UN series), this front mount intercooler kit is perfect for towing, touring and off-road driving in tough Australian conditions.

Why Choose the Mazda BT50 Intercooler Upgrade?

Factory intercoolers on early BT50 models often struggle with heat soak during towing or heavy loads. The HPD upgrade solves this with a bar-and-plate core, larger piping and better frontal airflow. By fitting the Mazda BT50 intercooler 2006–2011, you gain improved reliability, stronger power delivery and a safer margin for tuning upgrades.

Key Features of the HPD Mazda BT50 Intercooler Kit

  • Large bar-and-plate core (450 × 300 × 76 mm) designed specifically for the Mazda BT50.
  • Mandrel-bent alloy piping: 51 mm hot side, 57 mm cold side.
  • Laser-cut mounting brackets for simple installation.
  • Durable silicone hoses and heavy-duty clamps included.
  • Compatible with winch and bull bar setups for maximum versatility.
  • Optional HPD transmission cooler (400 × 110 × 50 mm) for autos.

Mazda BT50 3.0L Intercooler Specifications

  • Core: 450 mm (W) × 300 mm (H) × 76 mm (D).
  • Piping: Hot side 51 mm Ø; Cold side 57 mm Ø.
  • Mount type: Front Mount Intercooler (FMI).
  • Optional trans cooler: 400 mm × 110 mm × 50 mm.
  • SKU: IK-BT50-F.

What’s Included in the Intercooler Kit

  • HPD intercooler core (bar-and-plate design).
  • Mandrel-bent alloy piping (51 mm & 57 mm diameters).
  • High-temp silicone hoses and stainless clamps.
  • Laser-cut mounting brackets.
  • Full hardware pack for fitment.
  • Fitting instructions supplied by HPD.

Compatibility

  • Mazda BT50 3.0L turbo-diesel (UN) built from 2006 to 2011.
  • Manual and automatic models supported.
  • Optional trans cooler recommended for auto towing setups.

PDF Fitting Instructions

For detailed installation guidance, visit the official HPD product page: HPD – Mazda BT50 Intercooler 2006–2011. If you prefer, contact Sunshine Coast Diesel Tuning for a direct PDF fitting guide.

Delivery & Lead Times

Orders usually ship promptly when in stock. If made to order, please allow 2–4 weeks. Contact us for accurate ETA before purchase.

Professional Fitting Service on the Sunshine Coast

Need professional installation? Sunshine Coast Diesel Tuning provides expert fitting of the Mazda BT50 intercooler 2006–2011. Our team ensures proper alignment, hose routing and clearance with bull bar or winch setups. Book your intercooler upgrade with us for a reliable, hassle-free service.

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