Front Mount Intercooler Kit (suits Toyota Hilux N70/N80)

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Overview

The Process West Terra-Tuff Front Mount Intercooler Kit suits Toyota Hilux N70/N80 and is designed for drivers who demand consistent power, cooler intake temps, and maximum reliability. Built for heavy towing, touring, and off-road use, this upgrade replaces the restrictive factory top mount with a high-efficiency bar-and-plate front mount system. Extensive testing shows a 48% reduction in intake air temperature, improving throttle response and reducing EGTs under load.

Key Features

• Front mount bar-and-plate intercooler core for superior durability and reduced heat soak
• Core size: 550 mm (W) × 265 mm (H) × 65 mm (T)
• High-flow cast aluminium end tanks for consistent pressure distribution
• Lightweight aluminium, CNC mandrel-bent piping for smooth airflow
• 4-ply silicone hoses and constant-tension clamps for long-term reliability
• Isometric rubber mounts reduce stress on the pipework and brackets
• Proven 48% cooler intake temps compared with the factory intercooler setup

Specifications

• Vehicle: Toyota Hilux N70 (2005–2015) and N80 (2015–2020)
• Engine compatibility: 3.0L D-4D and 2.8L GD-6 turbo-diesel engines
• Core construction: Bar & plate aluminium
• Core dimensions: 550 mm × 265 mm × 65 mm
• Pipes: CNC mandrel-bent aluminium
• Hoses: 4-ply silicone, constant-tension clamps
• Mounting: Isometric rubber mounts
• SKU: TTFMIC02

What’s in the Box

• Process West Terra-Tuff front mount intercooler core (550 × 265 × 65 mm)
• Hot-side and cold-side aluminium intercooler pipes
• 4-ply silicone joiners and reducers
• Constant-tension hose clamps
• Mounting brackets and isometric rubber mounts
• Complete fitting hardware
• Installation instructions (see PDF below)

Compatibility

• Toyota Hilux N70 (2005–2015) 3.0L D-4D turbo-diesel
• Toyota Hilux N80 (2015–2020) 2.8L GD-6 turbo-diesel

Delivery & Lead Times

Stock availability and dispatch times can vary. Please contact Sunshine Coast Diesel Tuning before ordering to confirm lead times. If temporarily out of stock, we’ll provide an ETA or recommend suitable alternatives.

Warranty

Covered by a 1-year limited manufacturer warranty against material and workmanship defects under normal use. Excludes corrosion, improper fitment, or damage caused by misuse.

Professional Fitting Service on the Sunshine Coast

Sunshine Coast Diesel Tuning offers professional installation for the Front Mount Intercooler Kit suits Toyota Hilux N70/N80. Our qualified technicians ensure precise fitment, leak-free connections, and road-tested results for maximum reliability. Book your fitment today and keep your Hilux performing at its peak.